The magazine for professional developers of consumer packaged goods
Updated on 23/05/2003
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STOP PRESS

   

Centaur Conferences is to hold its NPD in Food & Drinks event in London on 29-30 September. The theme is integrating the customer's voice in the NPD process to ensure success. It promises case studies, talks and practical advice on harnessing research and innovation, risk management and product life cycle management. Details are on the website.

WELCOME    HEADLINE NEWS 23 May 2003
Research shows that  90 percent of new products launched in  supermarkets do not survive more than two years. The cost of failure runs into billions.

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Anyone who develops new products for a living must be aware of a multitude of influences. Acknowledging this, we cover

scientific discoveries

consumer trends

product design and formulation

engineering technology

process engineering

manufacturing

filling and packaging

logistics and distribution

retail merchandising

end of life disposal

Then there are the legal and regulatory issues, such as safety and labelling, as well as intellectual property rights, brand management, competition and international trade that we have to take into account.

But it all means nothing without the creativity and insights of men and women who can put things together in new ways to create new products that improve our lives.

We celebrate those people.

Ian Grant

Publisher

Model predicts Listeria’s survival skills
Extracts offer natural antimicrobial action
Diet firm Atkins launches super premium ice cream
Personality improves with age, says study
Hershey breaks ground in Illinois

Food safety

Model predicts Listeria’s survival skills

US researchers have built a model to help food processors take into account the Listeria bacterium’s ability to evolve an ability to survive increasingly high temperatures.

Because bacteria can’t run away, they have developed coping mechanisms that allow them to adapt to hostile environments, says Aubrey Mendonca, a Food Safety Consortium researcher at Iowa State University.

“Bacteria have quick genetic switches so that they can produce things called stress proteins. So while they are starving, they produce stress proteins that make them stronger than in that starved state. They are not strong enough to multiply, but they are not going to go away."

The bacteria in processing plants emerge in a hostile environment of dust, dirt and water condensing behind coolers, Mendonca said. Back in the lab, conditions aren't so rugged. "Microbiologists tend to grow organisms in rich media and use them in experiments. But are those organisms in the laboratory representative of the same organisms coming out the factory environment? No."

Mendonca's experiments show that organisms starved under lab conditions produce offspring that are more resistant to heat when they are placed in meat. For food processors, this means bacteria that survive cleaning and sanitation may remain without nutrients on food contact surfaces and develop heat resistance.

Mendonca's model of the heat-resistant capacities of Listeria monocytogenes also shows the use of salt and sodium pyrophosphate in meat can sometimes help Listeria monocytogenes to survive. "If I have a product with a high salt level and another with a low salt level and I heat them equally, the product with the high salt level may need a little more heat to kill the bacteria because there is less water available," Mendonca said. This is because heat works best when more moisture is available. An increase in salt causes a decrease in the amount of free water in the product, so more heat is needed to make up for the deficiency and kill the pathogens.

Processors may still be able to use the models developed in less stringent laboratory conditions and still avoid resurgence of the bacteria during heating if their numbers of pathogens are consistently low. "But if the numbers get high enough, you're going to run into a problem," he warned.

Extracts offer natural antimicrobial action

Edible films made from natural extracts can extend shelf life, adding colour and enhancing freshness, according to new research.

Top extracts include black tea and grape seeds. All the processors need to do is work the extract into an invisible edible film on the food surfaces.

"We are incorporating these extracts that have excellent antimicrobial activities into the edible films," said Navam Hettiarachchy, a University of Arkansas food science professor who is leading a research project on the topic for the Food Safety Consortium. "We are going to use these in food products such as poultry, sausage, meat and minimally processed fresh-cut fruits and vegetables as a dip or spray."

Hettiarachchy's team found that black tea hot water extract prevented growth of Listeria monocytogenes. Grape seed extract was effective in inhibiting Salmonella typhimurium and E. coli O157:H7. These two were the most successful against pathogens among several extracts screened from plants, herbals, vegetables, beans, grains and bran. The extracts were incorporated into several edible films, including soy protein, whey protein, gluten protein, carboxymethyl cellulose, carageenan and pectin, ands applied to food products by spray, dip and wrap. This can extend the products’ shelf life for about two weeks. "Also, these extracts serve as antioxidants because when you keep the meat for a long time, it becomes rancid," Hettiarachchy said. "The extracts prevent rancidity and kill or minimise the pathogens."

The edible film coating can also delay the ripening of tomatoes by two to three weeks. "You can keep the freshness of baby carrots, which usually dry up. The coating keeps the colour and the crunchiness for longer."

The edible films in these experiments use malic acid, an organic acid that occurs in apples. "Consumers are used to eating apples that contain malic acid," Hettiarachchy said. "So when you incorporate the malic acid in the film-forming solution, it not only has the effect as an antimicrobial, it also acts as a plasticiser." The plasticiser makes the film more flexible.

That flexibility is helpful when the film is used to coat egg shells. Hettiarachchy explained that the flexibility prevents breakage of the eggs during transit, which currently averages 10% but could be reduced to 2% with this innovation.

Egg shells are also less susceptible to Salmonella when they are coated with the extracts' film. Hettiarachchy hopes to commercialise the patented films in a year's time.

NPD/Launch

Diet firm Atkins launches super premium ice cream

An ice cream with only 30% of the carbohydrates of normal super premium ice creams has emerged from Atkins Nutritionals, the company started by the man who developed the popular Atkins diet.

The sugar-free ice cream, Atkins Endulge, comes in chocolate and vanilla flavours and contains only 4 g of Net Carbs, carbohydrates that affect blood sugar, per 4 oz (112 g) serving. But it contains 16% butterfat, putting it into the super premium category. To remind people to avoid binging and over-indulging, the ice cream is packaged in portion-controlled 4-ounce cups, four cups to a container.

Mister Cookie Face, a family business in Lakewood, New Jersey that makes ice cream novelties sold nationally, produces the ice cream.

Consumers

Personality improves with age, says study

People become nicer and more conscientious as they grow older, recent US research results indicate. Rather than a decline, ageing means becoming more agreeable and open and less neurotic.

The findings from Stanford University challenge the usual view

that personality traits are programmed genetically to stop changing by early adulthood, meaning that personalities are fully formed by the time people reach their 30s.

The researchers compared the personalities of 132,515 adults between the ages of 21 and 60 who completed an Internet personality test. The participants took the Big Five Inventory. These test conscientiousness, agreeableness, neuroticism, openness and extraversion.

The survey showed that conscientiousness increased with age, with people in their 20s showing the biggest improvements in discipline and organisation skills. Agreeableness also climbed with age, largely among thirty-somethings.

Men and women differed in their relative neuroticism. As women aged, their neurotic tendencies declined, but this was not the case for men. Openness waned slightly for both sexes, as did extraversion in women.

“The changes in conscientiousness and agreeableness line up with when people increase their work responsibilities and when they have kids,” said researcher Sanjay Srivastava. “All the biggest changes were for the better.”

Business

Hershey breaks ground in Illinois

US chocolate maker Hershey Foods is to build a new distribution centre in the Gateway Commerce Center in Madison County, Illinois. The 1.1 million-square-foot (102,000 square metre) centre should open by March 2004 on the 90 acre (36.4 hectare) plot.

Hershey's Midwest distribution centre features a 10 metre ceiling, 160 dock doors, and full temperature control. It is the company's fourth high-performance warehouse aimed to improve customer service and implement a low-cost supply chain. The other centres are located in Hershey, Pa, Atlanta, Ga, and Redlands, Calif.

Genco Distribution System will run the facility and will employ more than 200.

 
Tuesday, 01 February 2005
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